Custom Box Inserts

Protect and organize your products with custom box inserts made from foam, cardboard, or paper. Designed for a precise fit, they enhance product presentation and create a better unboxing experience.

17 Years of Experience

Packaging expertise built over 17 years.

Flexible MOQ 1000

Start from 1000 units by project.

Certifications

FSC · ISO9001 · BSCI · GRS

Custom Structure & Printing

 Tailored sizes, materials, and branding.

Samples in 3-5 Days

 Fast sampling for your packaging project.

Best-Selling Custom Box Inserts

Explore custom box insert solutions designed to protect products, improve organization, and enhance packaging presentation.

Custom Foam Inserts

Protective inserts made from EVA, EPE, PU sponge, and PORON foam.

Molded Pulp Inserts

Eco-conscious molded pulp trays designed to cushion and organize products.

Paperboard & Corrugated Inserts

Custom die-cut paper and corrugated inserts for organized product protection.

Plastic Tray Inserts

Custom PET, PVC, and PS trays designed for secure product positioning.

Product Protection & Inserts

Paperboard Insert

Corrugated Insert

EVA Foam Insert

Molded Pulp Insert

Divider Insert

PET Blister Insert

Sponge Insert

Card Insert

Premium Finishing

Hot Foil Stamping

Embossing

Debossing

Spot UV

Soft Touch Lamination

Matte Lamination

Gloss Lamination

Textured Paper

Eco-Friendly Custom Boxes: Good for Your Business, Safe for the Environment

We believe your custom boxes should be high-quality and environmentally responsible. That’s why we use eco-friendly materials, ensuring your printed boxes not only benefit your business but also help protect the planet.

Eco Friendly Packaging

Recyclable Materials

Biodegradable

CUSTOMER REVIEWS

What Our Customers Say

Trusted insert solutions for better product protection.

M
★★★★★
Custom EVA Foam Inserts

Excellent fit and reliable product protection

“The foam inserts fit our electronic accessories perfectly. The cutouts are precise, the material feels durable, and every product stays securely in place.”

S
★★★★★
Custom Molded Pulp Inserts

A practical and sustainable packaging solution

“The molded pulp trays fit our products well and provide good cushioning. We also appreciate the natural appearance and clean overall presentation.”

D
★★★★★
Custom Paperboard Inserts

Neat organization and consistent quality

“The custom compartments keep our products organized inside the box. The structure is well-designed, and the inserts make our packaging look much more professional.”

Certifications & Compliance Support

BSCI

ISO 9001

FSC

GRS

Eco

Circular Printed with Soy Ink Logo

Soy Ink

How to Order Custom Box Inserts

Custom Quote

Share your box specifications to get a quote.

Designing

Our team reviews your needs and develops packaging to match your brand.

Production & Printing

Artwork approval and dimension checks ensure production accuracy.

Packing & Delivery

Finalize packing, shipping, and order details.

Precision-Fit Inserts for Reliable Product Protection

Custom box inserts are designed around your product’s dimensions, weight, shape, and protection requirements. A properly engineered insert keeps products securely positioned and helps reduce damage during storage, handling, and transportation.

  • Precise Product Fit: Custom-cut cavities accommodate different product shapes and dimensions.

  • Movement Prevention: Individual compartments and positioning structures help prevent shifting inside the box.

  • Impact Protection: Cushioning zones help absorb shocks and reduce scratches, collisions, and surface damage.

  • Balanced Support: Material thickness, density, and structural strength are selected according to product weight and shipping conditions.

Eco-Friendly Insert Materials for Sustainable Packaging

Choose from different paper-based and cushioning materials to balance product protection, packaging appearance, and environmental considerations.

  • Molded Pulp: Fiber-based trays provide a natural appearance and product-specific positioning.

  • Paperboard Inserts: Recyclable paperboard structures organize products while reducing reliance on plastic.

  • Corrugated Inserts: Layered paper structures provide additional support and cushioning for heavier products.

  • EVA & Foam Inserts: Available in different densities to provide cushioning and secure positioning for fragile or valuable products.

Material selection can be tailored to your product requirements, packaging structure, and sustainability goals.

Branded Inserts for a Better Unboxing Experience

Packaging inserts do more than hold products in place. They create an organized presentation that reinforces your brand identity and makes every unboxing more memorable.

  • Custom Interior Layouts: Arrange products, accessories, and promotional materials in dedicated compartments.

  • Printed Inserts: Add brand logos, product instructions, and messaging with custom printing.

  • Premium Finishes: Enhance paperboard inserts with foil stamping, embossing, and other finishing options.

  • Consistent Presentation: Keep every component neatly positioned for a professional retail and gifting experience.

Smart Packaging Inserts with Digital Integration

Connect physical packaging with digital product information through QR codes and other smart packaging technologies. Turn your packaging into a convenient communication channel between your brand and customers.

  • QR Code Integration: Link customers to product information, instructions, and digital resources.

  • Product Traceability: Provide access to batch information, product verification, and relevant traceability details.

  • Brand Engagement: Direct customers to brand stories, membership programs, and promotional pages.

  • After-Sales Support: Share product guides, warranty information, and customer service resources.

QR codes can be incorporated into printed insert cards or packaging panels. NFC and GS1 Digital Link solutions can also be discussed according to project requirements.

Options & materials

Customize your Box Inserts with versatile materials, precise cuts, and tailored designs.

Grey Chipboard

Coating Paper

Holographic

Leatherette Paper

Metallic

Natural Brown Kraft

PU Leather

Textured Paper

CMYK Process Colors

Pantone Spot Colors

Hot Foil Stamping

Cold Foil Printing

Debossing

Embossing

Spot UV

Reverse UV

Die Cutting

Fresnel Lens

Gloss Lamination

Matte Lamination

Soft Touch Lamination

Anti-Scratch Lamination

Holographic Lamination

Plastic Replacement Coating

Varnishing

Water-Based Coating

EVA Insert

Foam Inserts

Grey Board Insert

PET Blister Insert

Folding Carton Inserts

Paper Card Coating HIPS Blister

Molded Pulp Insert

Satin Inserts

Request a Custom Box Sample

Review a sample to check materials, artwork, and print quality before approving production.

3 Common Packaging Insert Challenges & Our Solutions

Products Shifting or Getting Damaged Inside the Box?

The Challenge: Standard box interiors often leave too much empty space, allowing products to move, collide, or get scratched during transportation. Fragile electronics, glass bottles, and delicate accessories need more precise internal support.

Our Solution: We create custom-cut foam inserts, paperboard compartments, and molded trays based on your product dimensions. Individual cavities and cushioning structures help keep products securely positioned throughout handling and delivery.

Struggling to Balance Product Protection and Material Costs?

The Challenge: Choosing the wrong insert material can increase packaging costs without providing adequate protection. Some products need soft cushioning, while others require stronger structural support or more sustainable materials.

Our Solution: We offer different insert materials, including EVA, EPE, PU sponge, paperboard, corrugated board, and molded pulp. Our team can recommend suitable options based on product weight, fragility, protection requirements, and budget.

Poor Product Presentation and Messy Unboxing Experience?

The Challenge: Loose accessories, poorly arranged compartments, and unattractive interiors can make even premium products look ordinary. Disorganized packaging also makes multi-product sets harder to display and handle.

Our Solution: We develop customized insert layouts with dedicated compartments, precise cutouts, and organized product positioning. Printed insert cards and tailored interior designs further improve brand presentation and create a more professional unboxing experience.

Manufacturing Capabilities

Structural Design

Dieline Development

Prototype & Sampling

Material Consultation

Digital print

Color Proofing & Sampling

Artwork Review & Prepress

Project Development Support

Prepress & Offset Printing Equipment

Automatic Film Laminating Machine

Automatic Paper Mounting Machine

Automatic Foil Stamping Machine

Automatic Spot UV Machine

Automatic Embossing Machine

Automatic Die Cutting Machine

Rigid Box Production Line

Incoming Material QC

Printing Color Control

Printing Surface Check

Finishing Quality Check

Die Cutting Accuracy Check

Box Assembly Inspection

Functional Strength Testing

Final Inspection Before Packing

ISO 9001:2015

FSC

BSCI

Custom Box Inserts Questions

We offer several insert materials, including EVA foam, EPE pearl cotton, PU sponge, PORON, molded pulp, paperboard, corrugated cardboard, and plastic trays made from PET, PVC, or PS. Material selection depends on your product and protection requirements.

The right material depends on product weight, shape, fragility, and packaging requirements. Foam inserts are suitable for cushioning and precise positioning, paperboard inserts provide organized compartments, and molded pulp offers a paper-based alternative.

Yes. We customize insert dimensions, cutouts, compartments, and structural layouts according to your product specifications. You can provide product dimensions, drawings, or physical samples to help us develop a suitable insert.

EVA foam, PU sponge, paperboard, and molded pulp inserts can all be used with rigid boxes. Foam is particularly suitable for products requiring precise positioning and cushioning, while paperboard inserts offer an organized and practical solution.

Yes. Properly designed paperboard and molded pulp inserts can provide structural support, product positioning, and cushioning for many applications. The final design depends on product weight, fragility, and transportation conditions.

Absolutely. We offer custom-printed paperboard inserts and insert cards with your logo, brand colors, product information, and promotional messages. Foam inserts can also be customized in different colors and shapes.

Yes. QR codes can be printed on insert cards or paperboard surfaces to direct customers to product instructions, brand information, product verification, and other digital resources. NFC integration can also be discussed according to project requirements.

No. If you don’t have a dieline, simply provide your product dimensions, photos, or physical samples. Our team can assist with insert layout development and structural design before production.

Yes. We can coordinate custom box and insert production together, helping ensure that the internal structure matches the outer box dimensions and provides a consistent packaging solution.

Our standard MOQ starts from 1000 pieces, depending on the material, insert structure, dimensions, and production requirements. Sample development can also be arranged before bulk production.

Get Your Custom Quote Today

Are you looking for your custom boxes at wholesale rates?
Fill out the form to get your custom quote that aligns with your packaging and budgeting needs.

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Tell us about your packaging needs. We’ll follow up to confirm the details.

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Get Your Custom Quote

Tell us about your packaging needs. We’ll follow up to confirm the details.

* Required fields. Specifications can be confirmed later.